Safely Processing Natural Gas with Quality Compressor Parts - Samco

Safely Processing Natural Gas with Quality Compressor Parts

Processing natural gas is crucial as the gas must undergo several complicated industrial processes. These processes clean up the natural gas and get rid of every impurity present.

The purification process of natural gas begins almost as soon as it is extracted. However, several factors must come into play as they determine the additional materials that must be removed from the natural gas.

Some of these factors include the geographical location of the natural gas, the depth it was found, and geology/geoscience. As a result, natural gas processing plants need to eliminate every additional material in untreated natural gas.

Part of what makes the entire process seamless from start to finish is the use of compressors. These compressors must also be composed of high-quality parts for smooth operation.

But first, let’s highlight what natural gas compressors are and what they do.

Natural Gas Compressors: What Do They Do?

Natural gas compressors – otherwise known as compressor stations – are crucial to a natural gas pipeline system. The primary goal of a natural gas compressor is to reduce gas volume and boost its pressure in order to make it highly distributable to the market.

However, natural gas compressors are also designed to process natural gas liquids from compressed gasses. But this application is usually relevant only to wet gas processing sites.

Natural gas compressors make use of filtration systems as well as several components within them in order to process and compress natural gas properly. The filtration process is essential as it helps ensure the gas is free of particulate elements or additional liquid.

The gas compressed via the compression station will be devoid of additives while it undergoes regular processing and transportation to the market.

Clean natural gases with reduced volume and enough pressure flow properly via pipelines as they make their way to end-users with zero problems. Every extracted drip gas or liquid is also useful and siphoned away for use in several other applications.

The Importance of Quality Compressor Parts and Maintenance/Repair

Several industries and individuals rely heavily on natural gas for electricity and power. A natural gas compressor composed of high-quality components ensures the seamless delivery of gas to its final destination efficiently and effectively.

The importance of quality compressor parts – as well as maintenance/repair – cannot be overemphasized. Regular maintenance is essential as it keeps your operations running smoothly.

However, this can only be possible if your compressor is composed of durable components that effectively keep up with natural gas production, processing, and final delivery.

Here are a couple of vital maintenance checks you should always conduct, especially if you’ve recently bought – or thinking of – purchasing new components from reputable sources:

  • Filters and Scrubbers

Scrubbers and filters are a natural gas compressor’s two most critical components. They work to ensure or prevent impurities from entering and affecting other internal parts as well as the mechanism of the equipment.

Therefore, schedule routine checks of these vital natural gas compressor components. This ensures the machine functions efficiently while delivering optimum performance as expected.

  • Monitor All Compressor Components Routinely

Assign a maintenance team that will be primarily responsible for checking the parts of your natural gas compressor. This makes it easier to quickly determine if a compressor component requires replacement, maintenance, or adjustment.

This is vitally essential for natural gas compressor parts that require almost constant lubrication in order to function effectively and appropriately. In addition, constantly working equipment operating in extreme temperatures can quickly dry such components up.

Predictive monitoring helps prevent potentially costly issues from affecting day-to-day operations, which could result in extended downtime and financial loss.

Key Components of a Natural Gas Compressor You Need to Know

Natural gas compressors are complicated machines composed of multiple crucial parts that allow them to perform the functions they are designed for.

Therefore, whether you are about to rent or purchase a natural gas compressor, knowing its key components is highly essential. This information gives you the utmost understanding of nearly every component that makes up this powerful equipment.

It will also make you aware of the natural gas compress components that require frequent monitoring, maintenance, and eventual replacement within a stipulated period.

These natural gas compressor components include, but are not limited to:

  • Pistons
  • Gaskets
  • Piston rods
  • Piston rings
  • Intercoolers
  • Aftercoolers
  • Cylinders
  • Filters
  • Packing
  • Bearings
  • Separators
  • Valve plates
  • Springs

In addition to these natural gas compressor components, you will also require regular repairs, maintenance, or replacement of various parts due to the extensive usage of the equipment.

Ask about your natural gas compressor model’s specific components from the machine’s original seller or manufacturer. You will also have access to detailed information about essential compressor parts that you may need to keep in your spare or pay closer attention to their regular maintenance.

Pipeline Safety in Oil and Gas Industry

Pipelines are the safest and most efficient/effective way of transporting natural gas as well as other petroleum products. The United States is home to 2.4 million miles of natural gas pipelines and almost 200,000 miles of liquid petroleum pipelines.

Together, these pipelines transport up to 64 percent of US energy commodities. Maintaining them as well as ensuring a seamless and continuous flow of oil and gas involves over 200,000 workers.

Oil and gas pipeline incidents always turn into major headlines. These incidents are usually few and far between, but you will surely hear about one if it happens. The costs of significant losses mount quickly, and the damage to public perception of your company in particular – and the industry as a whole – is usually enormous.

This is why pipeline safety in the oil and gas industry is critical. It starts with adhering to strict pipeline safety requirements as well as legislation that have to do with fugitive emissions. Control and constant monitoring of these emissions are now underlying focal points for pipeline operators.

EPA, ASME, and other agencies have put out industry, environmental, and legislative guidelines that must be adhered to. Improving the performance of pipelines and understanding their design criteria helps save lots of money and human lives while protecting the integrity of the products transported in them.

Conclusion

Purifying natural gas is a complex but necessary process involving natural gas compressors. The compressors must be composed of high-quality components that ensure the machine functions efficiently and effectively during operations. Failure to use quality parts may result in severe downtime and financial loss.

Natural gas compressors in the oil and gas industry operate extensively. Therefore, regular maintenance checks must be done for optimal performance.

From industry standards like Ariel compressor parts to Ingersoll Rand and Cooper Bessemer compressor parts, we carry compressor parts you can trust and the service you can count on.

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