A compressor can only function as well as its discharge and suction valves. If these valves are not in excellent condition, the operating costs of compressors will skyrocket and become inefficient. Many people find it somewhat difficult to fully understand the functions of compressor valves and compressor valve replacement benefits, mainly because they are relatively small. But these pieces of machinery are highly crucial as they help ensure all systems function optimally as they should.
Compressor valves are designed to be highly durable and capable of withstanding enormous amounts of pressure. But as we all know, nothing artificial lasts forever.
Here’s what you need to know about compressor valves and the benefits you enjoy when you replace old faulty ones with new functioning ones.
What is Known as a ‘Good’ Compressor Valve?
A quality compressor valve is fabricated initially from the highest grade of raw material. Honest manufacturers stick to using such materials and will never hesitate to provide the papers of conformance when requested.
Another thing to note about quality compressor valves is that they originate from unique settings. Highly-trained engineers bring their techniques and expertise to bear on compressor valves as they ensure the controllers function optimally within a system as intended and designed.
Since they pay attention to details, the engineers ensure that compressor valves have zero defects. The entire lifespan of compressor valves depends heavily on this factor.
Of course, as technology continues to evolve every day and new innovations come to the fore, companies are always looking for ways to improve the overall efficacy of compressor valves considerably.
What is the Key to a High-Quality Compressor Valve?
The primary objective that separates a top-notch compressor valve from a defective one has to do with the overall durability of the valve itself. The major key to fabricating a highly durable or near-indestructible compressor valve lies nowhere else but directly in the material used in making the valve.
It also has to do with the numerous techniques involved in manufacturing the compressor valve.
Most compressor valves fabricated from metal can be found in nearly every industry today. Stainless steel is the principal or most common metal used in making valves as it offers several qualities that manufacturers can benefit immensely from.
Stainless Steel is Highly Resistant to Corrosion
For instance, stainless steel is highly resistant to corrosion, meaning it can never rust no matter how long it is exposed to moisture and air. The metal can also effectively withstand a wide range of chemicals over extended periods.
This makes it possible to use compressor valves made from stainless steel in industries that use lots of chemical processing when manufacturing products.
Thermoplastic is also another excellent option increasingly becoming popular in several industries. The flexibility of this material makes it possible to create compressor valves that create impressive seals, thanks to the way they conform to the area around them.
However, creating compressor valves from thermoplastic is a highly detailed process. This is because the plastic must be injected into a mold shaped like the final product that it is set to become.
This is why it is always an excellent idea to discuss your needs with a good and experienced manufacturer. The expert is in an excellent position to recommend the best material suitable to your own specific requirements.
What if a compressor valve fails? What do you do: replace the valve entirely or repair it?
Why You Should Opt for Compressor Valve Replacement
When a compressor valve fails, it can put you in a tight spot. You may find it somewhat challenging to decide whether or not you should opt for a compressor valve replacement or repair the faulty valve. Many companies in this position usually opt to fix or repair the defective compressor valve in order to save time and money. But unfortunately, they end up spending more time and lots of money as this option seldom works for them. This is not to say that repairing a defective compressor valve is a poor choice; that is far from the truth.
The machinery used in most processes comprises different components that start succumbing to general wear and tear over time. Problems can pop up suddenly from nowhere, leaving out of pocket while your system remains inoperable. This is why it is essential to know precisely how to handle such situations. If you go for compressor valve replacement, ensure you discuss it with an experienced manufacturer in your industry. A high-quality manufacturer will render some advice that will help you determine the type of compressor valve compatible or suitable for use in your systems.
Type and Strength
This means you have to determine the type and strength of the material used in making the new compressor valve, etc. You should also know the manufacturing process as well as the finish of this piece of machinery. For instance, most compressor valves with accurate fits are products of laser-cut manufacturing processes. If the new compressor valve you intend to use as a replacement for the old one was produced via this process, you could be sure that it will fit perfectly within your system. You can also be sure that it will operate consistently and seamlessly for a long time to come.
The finish of a compressor valve is equally crucial as it can have a significant impact on the overall performance of the system or valve itself. Bear in mind that, no matter how durable a compressor valve is, you will eventually need to replace it. This is due to the corrosive atmospheric conditions, chemicals, and high temperatures or pressures the compressor valves are usually subjected to during operations.
As you can see, the benefits of compressor valve replacement over repairs cannot be overstated. This implies that replacing a faulty compressor valve with a new one is far better than attempting to fix the defective one.
Moreover, it would help to consider how old the defective compressor valve is. If it is very old, it will make a lot of sense to replace it with a brand-new compressor valve. The latter will come with new design innovations and material compositions that make it more durable long-lasting, and highly reliable.
As long as numerous industries continue to grow and evolve due to advancements in technology, new forms of compressor valves will continue to be fabricated from time to time.
To get replacement parts or start a repair contact us today!